PSM FASTENERS IS CERTIFIED: ISO 9001:2015
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Weld Nuts illustration

PSM Weld Nuts are specialized threaded fasteners designed to be permanently joined to panels, brackets, or frames through a welding process. By joining nut and substrate into a single piece, they provide a captive threaded point that won’t rotate, loosen, or back out during assembly, vibration, or thermal cycling. They are commonly used where conventional threads or nuts cannot be used or where space or access is limited.

Advantages

MATERIAL

Mild steel

WHEN SPECIFYING, PLEASE STATE:

  1. Quantity
  2. Prefix (CBWN)
  3. Part No.
  4. Finish code (e.g. 1000 CBWN-0219)

METHOD OF ASSEMBLY:

Place fastener over panel hole and projection weld in the normal manner.

Key Features

  1. Permanent attachment: Once welded, the nut becomes part of the sheet metal, ensuring it stays in place during service.
  2. Compact design: Weld nuts are ideal in tight spaces where additional clearance for conventional nuts or bolts is not available.
  3. Clean finish: They provide flush or near-flush internal threads with no extra captive hardware required.
  4. Wide material compatibility: Suitable for mild steel, stainless steel, aluminum, and other metals, as well as engineered plastics in hybrid assemblies.
  5. High vibration resistance: Because the nut is mechanically bonded to the panel, it resists loosening even under heavy vibration or shock.

Design & Specification Guidelines

Material & Alloy Selection

Weld nuts are usually made of low-carbon steel or stainless steel. The weld nut must be compatible with the base material to avoid issues with weld strength or heat-affected zones.

Hole & Substrate Requirements

  1. The hole must match the Weld Nut’s base design and be free from burrs or irregularities to ensure weld integrity.
  2. Panel thickness and material profile should match the recommended range for proper weld strength.
  3. For plastic or composite assemblies, weld nuts are generally combined with metal chassis or inserts since direct welding to plastic is not possible.

Dimensional Data & Sizes

Drawing of Weld Nuts dimensional data
PART
NO.
SCREW
SIZE
ABCDGTTYPE
03291041.414.3---1.22-
03061024.110.416.5-3.21.013
02371028.212.720.34.82.51.012
02701225.414.319.17.92.51.22Standard
021914*28.615.922.29.53.21.62Standard
030214*58.425.4---1.224
033614*55.935.035.614.73.81.51

*Denotes suitability for No 14 x 10 TPI Screws only (metric)
Dimensions in millimetres

Recommended Installation Torque

SCREW
SIZE
lbs. ins N.M. SCREW
SIZE
lbs. ins N.M.
4 6 0.68 10 UNC 11 1.24
6 12 1.35 10 UNF 7 0.79
8 18 2.03 6 BA 2 0.23
10 24 2.71 4 BA 4 0.46
12 30 3.39 2 BA 7 0.79
14 42 4.75 6 mm 16 1.81
1/4 ACME 50 5.65 4 mm 6 0.69
5/16 ACME 75 8.48 1/4 BSW 20 2.26
2 BA 7 0.79
3/16 BSW 11 1.24
CODE DESCRIPTION COLOUR USAGE
00 Blue, oil dipped Blue temper Very light corrosive conditions
09 Phosphate, oil dipped Dark grey Light corrosive conditions
13 Chromate passivated electro plated zinc Pale translucent yellow Highly corrosive conditions
08 Phosphate & zinc chromate paint Green Highly corrosive conditions
10 Phosphate & zinc chromate paint Black Highly corrosive conditions
11 Plastic coating Black As required
14 Polyester Various As required
22 Polyseal Black Highly corrosive conditions
24 Dacromet Silver Highly corrosive conditions

Enhance Your Assembly with Our Weld Nuts

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Frequently Asked Questions About Weld Nuts

What are PSM Weld Nuts (CBWN) used for?

PSM Weld Nuts are specialized threaded fasteners designed to be permanently joined to panels, brackets, or frames through a welding process. By fusing nut and substrate into a single piece, they provide a captive threaded point that will not rotate, loosen, or back out during assembly, vibration, or thermal cycling. They are commonly used where conventional nuts cannot be accessed or where space is limited.

PSM Weld Nuts are non-paint-clogging, high strength, ideal for automated assembly, and low cost. Because the nut is permanently bonded to the substrate, it eliminates the risk of loose nut rotation or drop-out during final assembly and provides a clean internal thread ready to receive a fastener without additional captive hardware

The design of PSM Weld Nuts allows paint or coating processes to proceed after welding without the threads becoming blocked or contaminated. This is a significant advantage in automotive, appliance, and industrial manufacturing lines where parts are painted or powder-coated as assemblies before final fastener installation.

Yes, Weld Nuts are ideal for automated assembly. Their consistent geometry and projection weld interface make them well suited to automated feeding and welding systems commonly used in high-volume sheet metal and panel assembly environments.

The hole must match the Weld Nut’s base design and be free from burrs or irregularities to ensure weld integrity. Panel thickness and material profile should match the recommended range for the specific weld nut size, and the base material must be compatible with the mild steel nut for correct weld strength and to avoid heat-affected zone issues.

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